Professional-grade melting and casting infrastructure
Quantity: 4 units (2 active + 2 standby)
Capacity: 1.5 tons per unit
Power: 1,000 kVA per unit
Configuration: Two furnaces operate simultaneously while two serve as backup.
Capacity: 2-ton class
Status: In service
Function: Supplementary melting capacity for high-volume orders.
24/7 continuous operation with two-shift system
Daily Iron Output
| Equipment | Units | Per-Furnace Capacity | Theoretical Daily Output |
|---|---|---|---|
| Induction Furnaces (Active) | 2 | 1.5 tons/batch | ~72 tons (2 × 24 × 1.5t) |
| Cupola Furnace | 1 | 2 tons/hour | ~48 tons (24h operation) |
| Combined Actual Output | 3 | - | 100 tons/day (70-97% utilization) |
Actual output depends on product mix, melting cycle time, and maintenance schedule.
From melt to shipment — every batch is tracked and tested
Spectrometer-based chemical analysis for every melt batch. Results are recorded and included in the material test certificate (MTC) provided with each shipment.
Real-time melt composition verification before tapping. Enables immediate adjustments to ensure the molten iron meets the target grade specification.
Scrap iron, pig iron inspected
Induction furnace at 1,000 kVA
Spectrometer analysis
Composition tuned
Iron tapped and poured
Controlled solidification
Grinding, cleaning
Certificate & shipment
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